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Gujarat Alkalies and Chemicals Limited (GACL) was incorporated on 29th March, 1973 in the State of Gujarat by Gujarat Industrial Investment Corporation Limited (GIIC), a wholly owned company of Govt. of Gujarat, as a Core Promoter.
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GACL has two units located at Vadodara and Dahej , both in the State of Gujarat. It has integrated manufacturing facilities for Caustic Soda, Chlorine, Hydrogen Gas, Hydrochloric Acid, Chloromethanes, Hydrogen Peroxide, Phosphoric Acid, Potassium Hydroxide, Potassium Carbonate, Sodium Cyanide, Sodium Ferrocyanide. The Dahej unit also has 90 MW Captive Power Plant (CPP) for regular and economical power supply.
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The Company commenced its operations in 1976 with 37,425 MTPA Caustic Soda Plant based on the then, state-of-the-art Mercury Cell process at its Plant which is situated 16 km North of Vadodara near Village Ranoli on the main Railway track route between Ahmedabad and Mumbai.
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Right from the
inception, GACL has been following the strategy of continuous
capacity expansion in core areas. The first stage expansion of
the Caustic Soda Plant raising the capacity to 70,425 MTPA was
undertaken in October, 1981 followed by a diversification
programme to produce 2000 MTPA of Sodium Cyanide in December,
1982.
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In
1984, the second stage expansion to increase the capacity of
Caustic Soda Plant to 103,425 MTPA was undertaken.
Simultaneously, the Company undertook the diversification
project for manufacture of 10,560 MTPA of Chloromethanes using
Chlorine, a co-product of the Company and in 1991, the
capacity of Chloromethanes production was doubled.
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As power is the major input for production of
Caustic Soda and constitutes about 65% - 70% of the cost of
production, the Company alongwith other Corporations like M/s.
GSFC, Petrofils Co-operative Ltd. and Gujarat Electricity
Board promoted a gas based power unit in Vadodara under the
name of Gujarat Industrial Power Company Ltd. (GIPCL) during
the year 1985. As a promoter of GIPCL, the Company gets low
cost power, as the plant is gas based and is depreciated.
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Since
production of Caustic Soda is highly power intensive, in order
to reduce power cost and to eliminate mercury pollution, the
Company during the year 1989 converted one of its Cell Houses
producing Caustic Soda from Mercury Cell Technology to
environment friendly Membrane Cell Technology, thereby
eliminating the use of mercury. The Capacity of Caustic Soda
was also increased to 132000 MTA.
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The conversion of second Mercury Cell to
Membrane Cell was carried out during March, 1994, thereby
eliminating the total use of mercury from the Complex for
production of Caustic Soda and increasing the capacity of
plant along with this conversion to 170000 MTA including
Potassium Hydroxide facility.
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As
part of this Membrane Cell Conversion Project, a new facility
for manufacture of 16500 MTA of Potassium Hydroxide Lye based
on Membrane Cell was also set up. The Company has further set
up facility for converting part of this Caustic Potash Lye
into Potassium Carbonate with a capacity of 13200 MTA.
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In order to add further value to its products,
the company had set up manufacturing facility for production
of 11000 MTA Hydrogen Peroxide (100%) at Vadodara Complex
during the year 1996 to utilize Hydrogen gas, which is a
co-product from Caustic Soda Process.
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In
1995, as a part of diversification programme and to meet the
growing demand of its products in the State of Gujarat and
nearby areas, the Company had set up a plant for manufacture
of Technical Grade Phosphoric Acid with capacity of 26400 MTA
(85% Phosphoric Acid) at a new location at Dahej, District
Bharuch. The Company also set up Membrane Cell based grass
root Caustic-Chlorine Unit with a capacity of 100000 MTA at
Dahej. Alongwith this, a captive 90 MW co-generation Power
Plant was set up so as to ensure uninterrupted and low cost
power for its captive operations.
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